Project Case Study: Pro Image Coating Systems offers solution for critical irrigation infrastructure

Across the irrigation and water management industry, precision-engineered infrastructure such as flow control gates, actuators, and metering systems operate under constant exposure to water, UV, and environmental contaminants.

These systems, typically constructed from aluminium, stainless steel, and high-performance composites, demand coatings that provide lasting protection without compromising structural accuracy or mechanical movement.

A recent Pro Image Coating Systems project involved a water technology provider experiencing coating-related issues with their precision gates. The previously applied traditional epoxy coatings were too thick and heavy, affecting tolerances essential to accurate flow control. In addition, surfaces were prone to corrosion, algae growth, and mineral build-up, requiring regular cleaning and maintenance.

After careful consultation with the client, we implemented a custom solution using IGL Aegis and IGL Mithril next-generation nanotechnology coatings engineered for durability, adhesion, and environmental performance.

These coatings provided:

• Lightweight, transparent 100mm protective layer that bonded with the material surface at atom-level, offering long-term protection and extended durability for the water gate

• Exceptional corrosion, UV, and abrasion resistance

• Hydrophobic and anti-fouling properties, reducing algae and grime adhesion

• Extended maintenance intervals and simplified cleaning

• Sustainable performance, meeting modern environmental and compliance standards without compromising mechanical efficiency

Through advanced surface preparation and precision application, the system was restored to full efficiency with a thin, high-performance protective layer that will significantly extend its operational life.

Testing under harsh industrial and wastewater conditions demonstrated the superior adhesion, abrasion resistance, and long-term stability of both IGL Aegis and IGL Mithril - confirming their capability to protect critical infrastructure where performance and reliability cannot be compromised.

Pro Image Coating Systems continues to support industries where surface integrity and longevity are essential, protecting assets, improving efficiency, and enabling sustainable infrastructure outcomes.